GMDs are composed of
unique agarose-based materials (CelGel and CelBioGel)
and are prepared by dispersing the CelGel and CelBioGel
(containing the cells of interest) into an excess of a non-aqueous
phase (e.g. oil) to form an emulsion. The emulsion is transiently
cooled causing the molten agarose drops (containing cells) to gel.
Due to the thermal hysteresis property of agarose, the GMDs remain
in the gel state even after the temperature is increased. Once gelled,
the GMDs are physically distinct and can be physically manipulated
in much the same way as one would manipulate cells (i.e. they can
be centrifuged, pipetted, incubated,and sorted via flow cytometry).
Microdrop technology
differs significantly from other gel entrapment technologies in
that the particle size has been reduced from macroscopic proportions
(>1 mm in diameter) to microscopic proportions (< 100 microns
in diameter). The volume of GMDs produced by this process ranges
from 1 nL (100 micron diameter) to 4 pL (20 micron diameter). GMDs
are permeable to small molecules such as nutrients, ell culture
media and antibodies. The pore size permits diffusion of molecules
up to 900 kDa.
The size distribution
of microdrops depends on the interplay of a number of key parameters.
These include: the viscosity of the non-aqueous medium, the ratio
of aqueous to non-aqueous fluid volumes, the amount of hydrodynamic
shear applied (i.e. the rotation speed of the blade), and the presence
of surface-active agents (i.e. surfactants such as detergents or
lipids). Various dispersion methods produce a range of microdrop
sizes. Analysis of GMDs using a Coulter multisizer particle analyzer
demonstrates that GMDs produced using the CellSys 100 Microdrop
Maker and a well defined set of parameters have a narrow and reproducible
distribution range, and majority of GMDs fall within a targeted
size. For example. since mammalian cells are typically used for
the secretion assay, a protocol in generating 35
µm
GMDs are used. The
requirement for preservation of cell viability for bioproccessing
application places certain limitations on the degree to which some
of the key variables can be manipulated.
Equipment
Specifications
Included with the CellSys 100
Microdrop Maker are an ice water bath container and two 12.3 cm
stainless steel shaft/blade assemblies. The CellSys 100
Microdrop Maker is a sophisticated emulsifier designed to maximize
cell encapsulation while preserving cell integrity. High
rotation speeds and unique blade configuration allow the selection
of microdrop diameter sizes between 10 and 200 microns.
Physical Dimensions:
Width: 20.3 cm
Depth: 25.4 cm
Height: 38.1
cm
Weight: 6.8 kg
Power Input: 110-135 VAC, 50/60Hz,
1 amp
(European Spec. equipment is available)
Rotational Speed Range: OFF to
2800 rpm
The CellSys 100 microdrop maker
is equipped with a moveable stage allowing immersion of the oil-agarose
emulsion in an ice water bath while maintaining the proper shear
force for uniform preparation of solidified gel microdrops.
The CellSys 100 microdrop maker's small footprint conserves
laboratory bench space and facilitates transfer into a laminar
flow hood.
CellSys 100 Microdrop
Maker